kejizhuanlunfangbaodianqideshejixuanxingyushejizhizuoyaoqiumeiyanwentangshanshixiandaidianqichanghebeitangshanxiehuanjingshifangdeyuanzhongleifanduo,nanyifenxipanduanqibaozhaxingweixianyinsu。yaobaozhengdianqideshiyonganquan,jiubixujiaqiangduifangbaodianqidesheji,zuohaofangbaodianqideshejixuanxingheshejizhizuogongzuo。conggenbenshangyouhuafangbaodianqi,使其更具市場競爭力。
youyufangbaodianqideshiyonghuanjingjuyouyidingdebaozhaweixian,yinci,bixucaiyongyidingdeanquancuoshi,rangfangbaodianqichulewanchengputongdianqidedianqigongnengwai,hainengjiancehekongzhibaozhaweixianqudeanquanyongdian,tongxundeng。zaiyuechangshenghuozhongchangjiandefangbaodianqileixingyou:本質安全型,隔爆型,增安型等,防爆電器主要分為煤礦防爆電器和工廠防爆電器兩類。
一、防爆電氣產品的設計總思路(一)防爆電氣設備應用的環境要求。①具有易燃易爆蒸汽/氣體的爆炸性危險作業環境。具有可燃性粉塵的爆炸危險作業環境。③可燃性粉塵和易燃易爆蒸汽/氣qi體ti同tong時shi存cun在zai的de危wei險xian作zuo業ye環huan境jing,如ru固gu態tai煤mei炭tan成cheng品pin車che間jian及ji其qi稱cheng重zhong,塗tu覆fu,包bao裝zhuang,運yun輸shu等deng裝zhuang置zhi中zhong。並bing且qie,隨sui著zhe煤mei炭tan企qi業ye的de不bu斷duan發fa展zhan,危wei險xian性xing作zuo業ye環huan境jing將jiang越yue來lai越yue普pu遍bian,這zhe就jiu要yao求qiu煤mei炭tan企qi業ye高gao度du重zhong視shi防fang爆bao電dian器qi設she備bei在zai企qi業ye生sheng產chan過guo程cheng中zhong的de使shi用yong。同tong時shi,設she計ji部bu分fen也ye應ying進jin1步對防爆電器進行研究。④在前三種情況的基礎上還存在其他特殊條件(如腐蝕性介質,低溫,高溫高濕,振動,砂塵雨水等)的環境中也必須用到防爆電器產品。
(二)防爆電器設備的選型。根據企業中工作環境的爆炸危險性的不同,將蒸汽/氣體危險場所劃分為:0區、1區、2區。劃分的依據為爆炸危險源的釋放程度。一般而言,0區限於排放口較小的區域或煤炭裝置內。防爆電器一般使用在1、2區,特別是在具有沙塵雨水和腐蝕的2區中,必須使用防爆功能較強的防爆電器設備。
在zai具ju有you爆bao炸zha危wei險xian性xing的de工gong作zuo場chang所suo中zhong,經jing常chang存cun在zai鹽yan霧wu,化hua學xue腐fu蝕shi等deng其qi他ta因yin素su,這zhe些xie因yin素su不bu僅jin使shi設she備bei電dian器qi的de機ji械xie功gong能neng和he電dian氣qi性xing能neng被bei嚴yan重zhong破po壞huai,同tong時shi還hai使shi設she備bei的de防fang爆bao功gong能neng受shou到dao嚴yan重zhong破po壞huai。因yin此ci,在zai進jin行xing防fang爆bao電dian器qi的de選xuan用yong時shi,必bi須xu確que定ding其qi抵di禦yu能neng力li和he安an全quan性xing。在zai可ke燃ran性xing粉fen塵chen危wei險xian環huan境jing中zhong應ying采cai用yong限xian製zhi表biao麵mian溫wen度du保bao護hu和he外wai殼ke保bao護hu的de結jie構gou,避bi免mian粉fen塵chen進jin入ru設she備bei外wai殼ke內nei,吸xi附fu在zai絕jue緣yuan體ti上shang,導dao致zhi因yin電dian路lu短duan路lu而er出chu現xian生sheng產chan事shi故gu。
對dui於yu粉fen塵chen和he易yi燃ran易yi爆bao性xing氣qi體ti同tong時shi存cun在zai的de危wei險xian性xing作zuo業ye場chang所suo,選xuan擇ze設she備bei時shi,一yi定ding要yao選xuan擇ze雙shuang重zhong防fang爆bao型xing電dian氣qi設she備bei,其qi防fang爆bao級ji別bie在zai滿man足zu易yi燃ran易yi爆bao性xing氣qi體ti的de特te點dian時shi,還hai必bi須xu滿man足zu可ke燃ran性xing氣qi體ti的de特te性xing。
二、防爆電氣的設計製作要求(一)電dian源yuan設she計ji。獨du立li電dian源yuan的de蓄xu電dian池chi和he幹gan電dian池chi的de本ben質zhi安an全quan,且qie便bian於yu攜xie帶dai。蓄xu電dian池chi和he幹gan電dian池chi皆jie為wei電dian阻zu性xing電dian路lu,其qi電dian源yuan的de電dian源yuan安an全quan參can數shu的de確que定ding,可ke根gen據ju電dian阻zu性xing最zui小xiao點dian燃ran電dian流liu的de曲qu線xian來lai實shi現xian。利li用yong電dian池chi的de最zui高gao電dian壓ya,找zhao出chu最zui小xiao點dian燃ran電dian流liu,再zai除chu以yi安an全quan係xi數shu值zhi,便bian能neng得de到dao電dian池chi允yun許xu的de最zui大da安an全quan電dian流liu值zhi。電dian池chi直zhi接jie短duan路lu是shi電dian池chi最zui嚴yan重zhong的de放fang電dian狀zhuang態tai,因yin此ci,在zai進jin行xing電dian源yuan設she計ji時shi,必bi須xu考kao慮lv電dian源yuan的de本ben質zhi安an全quan性xing能neng,並bing將jiang最zui大da短duan路lu電dian流liu作zuo為wei衡heng量liang標biao準zhun。
(二)電(dian)路(lu)設(she)計(ji)。在(zai)進(jin)行(xing)電(dian)路(lu)設(she)計(ji)時(shi),必(bi)須(xu)充(chong)分(fen)考(kao)慮(lv)電(dian)器(qi)的(de)電(dian)氣(qi)功(gong)能(neng),使(shi)電(dian)氣(qi)原(yuan)理(li)的(de)正(zheng)確(que)性(xing)得(de)到(dao)保(bao)證(zheng)。其(qi)次(ci),防(fang)爆(bao)電(dian)器(qi)的(de)絕(jue)緣(yuan)參(can)數(shu),爬(pa)電(dian)距(ju)離(li),電(dian)氣(qi)間(jian)隙(xi)必(bi)須(xu)與(yu)GB3836的相關要求相符合。
(三)外(wai)殼(ke)設(she)計(ji)。外(wai)殼(ke)的(de)設(she)計(ji)必(bi)須(xu)具(ju)有(you)較(jiao)強(qiang)的(de)防(fang)碰(peng)撞(zhuang)功(gong)能(neng),防(fang)衝(chong)擊(ji)性(xing)和(he)良(liang)好(hao)的(de)內(nei)在(zai)品(pin)質(zhi),同(tong)時(shi)防(fang)靜(jing)電(dian)功(gong)能(neng)和(he)導(dao)熱(re)性(xing)能(neng)也(ye)必(bi)須(xu)具(ju)有(you)一(yi)定(ding)的(de)強(qiang)度(du),同(tong)時(shi)還(hai)必(bi)須(xu)設(she)計(ji)出(chu)精(jing)致(zhi)耐(nai)看(kan)的(de)外(wai)觀(guan)形(xing)狀(zhuang)。
①防爆電器外殼對材料的基本要求:zaiduiwaikejinxingshejishi,bixuyaoshifangbaodianqidewaikejuyoujiaoqiangdefangfushixing,kangyanghuanengli,kangzhuangjiqiangdu,waikebiaomianwujingdian,daorexishugao,jiagongxingnenglianghaodeng。jiumuqianeryan,bufenguojiazaijinxingxiaoxingfangbaodianqidewaikezhizuoshidouxuanyonghuangtongzuoweizhuyaocailiao。youyuwoguodehuangtongziyuanyanzhongquefa,yinci,zaiwoguodaduocaiyonggongchengsuliao,zhugang,zhutie,lvhejindengcailiaozhizuofangbaodianqiwaike。youyuwoguoduigongyesuliaodehuaxuechengfen,fanghuohuagongneng,fangjingdiangongnengtichulegenggaodeyaoqiu,yincizaifangbaodianqidewaikezhizuozhongyibanbutichangshiyonggaizhongcailiao。tongshi,zhugang,zhutiecunzairongyifushidetedian,yincizaiwaikezhizuozhongyejishaobeiyongdao,muqianwoguozhengzaixiangliyuwumeilvhejinhedimeilvhejinzuoweiwaikeshengchancailiaodefangxiangfazhan。
外殼精度要求:fangbaodianqidewaikesheyoujiexianzui,yinxianjigou,anzhuangzhuangzhi,diaoguazhuangzhi,fangbaojiehemianjibiaozhixingzifudeng,qixingtixingzhuangyibanjiaoweifuza。yinciwaikedezhizuoguochengjuyoujiaoqiangdejingduxing,shizifudengneirongnenggoumingxiandebiaoxianchulai。
鑄件的內在要求:根據國家出台的GB3836-2010的相關規定,在外殼加工完成後,必須進行水壓測試,水壓試驗的試驗壓力應為所測得的爆炸壓力的1.5倍,但至少為0.35MPa.壓力保持10+2s,“以不連續滴水(每間隔大於10s滴水1滴為不連續滴水)為合格"deguidingjinxingpanding。bingqiezaishiyanyaliheguidingshijiannei,beishiwaikewujiegousunhuaihuokenengyingxianggebaoxingnengdeyongjiubianxing。lingwai,fangbaowaikejiagongwanchenghou,qibiaomianbunengchuxianzhenkong,qiyandeng,zhujianbixuzuzhijunyun,juyoulianghaodezhimixing,biaomianguangjie。
實用性和經濟性要求:在(zai)進(jin)行(xing)外(wai)殼(ke)的(de)設(she)計(ji)時(shi),還(hai)必(bi)須(xu)考(kao)慮(lv)到(dao)其(qi)實(shi)用(yong)性(xing)和(he)經(jing)濟(ji)性(xing),在(zai)生(sheng)產(chan)中(zhong)防(fang)爆(bao)電(dian)器(qi)外(wai)殼(ke)必(bi)須(xu)具(ju)有(you)耗(hao)能(neng)低(di),耗(hao)材(cai)少(shao),質(zhi)量(liang)輕(qing),體(ti)積(ji)小(xiao)等(deng)特(te)點(dian),進(jin)而(er)降(jiang)低(di)生(sheng)產(chan)成(cheng)本(ben),提(ti)高(gao)經(jing)濟(ji)效(xiao)益(yi)。
jieshuyuzongzhi,fangbaodianqishimeitanqiyeshengchandeyishunlijinxingdezhongyaoyinsu,yinci,womenbixujiaqiangduifangbaodianqidesheji,jinyibugaishanfangbaodianqideshejililun,shifangbaodianqidefangbaoxingnengdedaojinyibutigao,anquanxingnengheyunxingdekekaoxingdedaogaishan,jinercujinwoguomeitanqiyedefazhan。